Hydrous Ethanol Corrosion
High alcohol fuel blends are reputed to cause corrosion of
aluminum fuel system components. However, studies indicate that
the addition of water to the high alcohol fuel blends helps prevent corrosion. This is shown in SAE paper 2005-01-3708 Appendix 1.2 where gasoline/alcohol blends of E50, nP50,IP50 nB50, IB50 were tested on steel, copper, nickel, zinc, tin and three types of aluminum. The tests showed that when the water content was increased from 2000ppm to 1%, corrosion was no longer evident except some materials showed discolouration.